Ngokweemfuno zophuhliso lwemveliso, umzi-mveliso uceba ukuseka aivalve yebholaumgca wemveliso wokusetyenzwa kwesphere. Ekubeni i-factory ayinayo ngoku i-sphere epheleleyo ye-stainless stainless sphere casting and forging equipment (indawo yasezidolophini ayivumeli izixhobo zokuvelisa ezichaphazela indawo yasezidolophini), iindawo ezingenanto zixhomekeke ekuqhutyweni kwe-outsourcing, kungekhona nje ixabiso eliphezulu, umgangatho awuzinzile. , kodwa ixesha lokuhambisa alinakuqinisekiswa, elichaphazela imveliso eqhelekileyo. Ukongeza, izikhewu ezifunyenwe zezi ndlela zimbini zinezibonelelo ezinkulu zokwenza izinto kunye nokusetyenziswa kwezinto eziphantsi. Ngokukodwa, i-cast spheres ineentsilelo ezifana nokuvuza komoya we-capillary, okukhokelela kwiindleko eziphezulu zemveliso kunye nozinzo olunzima lwekhwalithi, oluchaphazela kakhulu ukuveliswa kunye nophuhliso lwefektri yethu. Ke ngoko, kunyanzelekile ukuguqula itekhnoloji yokusetyenzwa kwesphere. Umhleli we-Xianji.com uya kukwazisa ngokufutshane indlela yakhe yokuqhubela phambili.
1. Umgaqo wokujikeleza
1.1 Iiparamitha zobuchwephesha beengqukuva zevalvu (jonga kwiThebhile

1.2. Ukuthelekiswa kweendlela zokubumba i-sphere
(1) Indlela yokuphosa
Le yindlela yemveli yokucubungula. Ifuna iseti epheleleyo yezixhobo zokunyibilikisa nokugalela. Ikwafuna isityalo esikhulu kunye nabasebenzi abaninzi. Ifuna utyalo-mali olukhulu, iinkqubo ezininzi, iinkqubo zemveliso ezintsonkothileyo, kwaye ingcolisa imo engqongileyo. Yonke inkqubo Inqanaba lezakhono zabasebenzi lichaphazela ngokuthe ngqo umgangatho wemveliso. Ingxaki yokuvuza kwe-sphere pore ayikwazi ukusonjululwa ngokupheleleyo, kwaye isibonelelo somatshini sikhulu, kwaye inkunkuma inkulu. Ngokuqhelekileyo kufunyenwe ukuba iziphene zokuphosa zenza ukuba zitshitshiswe ngexesha lokucubungula, okuya kwandisa iindleko zemveliso. , Umgangatho awunakuqinisekiswa, le ndlela ayifanele yamkelwe yifektri yethu.
(2) Indlela yokwenza
Le yenye indlela esetyenziswa ziinkampani ezininzi zeevalvu zasekhaya ngoku. Ineendlela ezimbini zokusetyenzwa: enye kukusebenzisa intsimbi engqukuva ukusika kunye nokufudumeza ubushushu ibe yingqukuva eqinileyo engenanto, kwaye emva koko wenze ukusetyenzwa koomatshini. Okwesibini kukubumba ipleyiti yensimbi engenasici esikwe ibeyimilo engqukuva kumatshini omkhulu wokushicilela ukuze kufumaneke indawo engenanto engenanto yehemispherical, ethi emva koko idityaniswe ibe yingqukuva yokusetyenzwa koomatshini. Le ndlela inezinga eliphezulu lokusetyenziswa kwezinto, kodwa i-high-powered I-press, i-furnace yokufudumeza, kunye nezixhobo ze-argon welding kuqikelelwa ukuba zifuna utyalo-mali lwe-3 yezigidi ze-yuan ukwenza imveliso. Le ndlela ayifanelekanga kumzi-mveliso wethu.
(3) Indlela yokusonta
Indlela yokusonta isinyithi yindlela yokuqhubela phambili yokuqhubela phambili kunye nencinci kwaye akukho chips. Yeyesebe elitsha lokulungisa uxinzelelo. Idibanisa iimpawu zeteknoloji yokubumba, i-extrusion, i-rolling and rolling, kunye nokusetyenziswa kwezinto eziphezulu (ukuya kwi-80-90%). ), ukugcina ixesha elininzi lokucubungula (i-1-5 imizuzu yokwenza), amandla ezinto eziphathekayo anokuphinda aphindwe kabini emva kokujikeleza. Ngenxa yoqhagamshelwano lwendawo encinci phakathi kwevili elijikelezayo kunye ne-workpiece ngexesha lokujikeleza, izinto zetsimbi zikwimeko yoxinzelelo lweendlela ezimbini okanye ezintathu, ekulula ukukhubaza. Ngaphantsi kwamandla amancinci, iyunithi ephezulu yoxinzelelo loqhagamshelwano (ukuya kwi-25- 35Mpa), ngoko ke, izixhobo zilula ngobunzima kwaye amandla afunekayo amancinci (ngaphantsi kwe-1/5 ukuya kwi-1/4 yokushicilela). Ngoku ivunyiwe kushishino lwevalvu yangaphandle njengenkqubo yogcino-mbane olusangqukuva olugcina amandla, kwaye iyasebenza nasekuqhubeni ezinye iindawo ezijikelezayo ezingenanto.
Itekhnoloji yokuphotha isetyenziswe ngokubanzi kwaye iphuhliswe ngesantya esiphezulu kumazwe angaphandle. Ithekhnoloji kunye nezixhobo zikhulile kakhulu kwaye zizinzile, kwaye ulawulo oluzenzekelayo lokuhlanganiswa komatshini, umbane kunye ne-hydraulic iyenzeka. Okwangoku, itekhnoloji yokujikeleza iye yaphuhliswa kakhulu kwilizwe lam, kwaye ingene kwinqanaba lokuthandwa kunye nokusebenza.
2. Iimeko zobugcisa ze-sphere ejikelezayo engenanto
Ngokweemfuno zemveliso yefektri yethu kwaye idityaniswe neempawu zokujikeleza, ezi meko zilandelayo zobugcisa zizotywa:
(1) Ukujikeleza izinto ezingenanto kunye nohlobo: 1Gr18Nr9Tr, 2Gr13 umbhobho wensimbi okanye ipleyiti yensimbi;
(2) Ubume nolwakhiwo lwengqukuva ejikelezayo engenanto (jonga uMfanekiso 1):

3. Iskimu sokusonta
Isiphumo se-sphere spinning yahlukile ngenxa yeentlobo ezahlukeneyo ezingenanto ezikhethiweyo. Emva kokuhlalutya, izisombululo ezimbini ziyafumaneka:
3.1. Umbhobho wentsimbi ukusonta indlela yokusonta
Esi sicwangciso sahlulahlulwe sibe ngamanyathelo amathathu: inyathelo lokuqala kukusika umbhobho wentsimbi ngokobukhulu kwaye uwucinezele kwi-spindle chuck yesixhobo somatshini wokusonta ukuze ujikeleze kunye ne-spindle. Ububanzi bayo buncitshiswa kancinci kwaye buvalwe (jonga umfanekiso 2) ukwenza i-semi-circular sphere; Isinyathelo sesibini kukunqumla i-sphere ebunjiweyo kunye nokucutshungulwa kwe-welding groove; Inyathelo lesithathu kukuwelda iihemispheres ezimbini nge-argon yodwa welding. Ingqukuva efunekayo ayinalutho.

Iingenelo zombhobho wentsimbi ukusonta indlela yokusonta: akukho ngundo efunekayo, kwaye inkqubo yokubumba ilula; ukungonakali kukuba: ipayipi ethile yensimbi iyadingeka, kukho i-welds, kwaye ixabiso lombhobho wensimbi liphezulu.